♻️ A 100% Paper-Based Thermal Insulation Liner to Replace EPS Packaging

As more businesses seek eco-friendly and cost-effective alternatives to traditional polystyrene (EPS) packaging, we are proud to introduce our fully recyclable paper-based insulated liner, designed to keep frozen and hot food safe during transportation — all while reducing your environmental footprint and freight costs.

📦 What Is This Eco Insulated Liner?

Our innovative insulation system is made entirely from paper and consists of:

  • A strong corrugated cardboard outer box

  • Two specially designed honeycomb paperboard inserts

Unlike conventional 6-piece cardboard insulation methods, our 2-piece honeycomb insert design efficiently covers all six sides of the box — drastically reducing gaps, minimizing temperature loss, and cutting overall material and logistics costs.

❄️ Why It Works for Frozen or Hot Food Deliveries

Designed specifically for cold-chain packaging needs (like seafood, meat, or ready meals), this 100% paper-based liner:

  • Maintains internal temperature for extended durations

  • Ensures frozen items arrive intact at your customer’s doorstep

  • Is lightweight yet strong enough for stacking and transit

Ideal for e-commerce food delivery, meal kits, seafood exporters, and sustainable packaging users.

🍯 What Is Honeycomb Paperboard?

Honeycomb packaging is a structural cardboard material made from kraft paper, featuring a hexagonal core design that mimics the strength and structure of natural honeycomb.

Key Features:

  • High strength-to-weight ratio

  • Excellent shock absorption & cushioning

  • Stacking strength up to 800 kPa

  • Void-filling and stabilization during transit

  • Low material usage vs. standard corrugated board

  • Fully recyclable and FSC certified

It’s a proven replacement for EPS foam, molded pulp, and other non-sustainable materials — offering protection and performance, while dramatically reducing CO₂ emissions.

🌍 Environmental Benefits

Switching to our honeycomb thermal insulation solution supports your brand’s sustainability goals:

  • ♻️ 100% paper-based, recyclable in kerbside collection

  • 🌲 FSC certified paper, made from renewable resources

  • 🔄 Supports circular economy — recycled and remanufactured

  • 📉 Reduces CO₂ emissions by 48% compared to EPS

  • 📦 Lower shipping weight = reduced transport costs and emissions

💡 Our Unique 2-Piece Honeycomb Design

Most paper insulation packs use 6 individual panels to cover all sides of a box. That means more handling time, more seams for temperature loss, and increased freight volume.

Our engineered honeycomb inserts require just 2 pieces to cover all 6 sides, creating:

  • ✅ Better insulation (fewer gaps)

  • ✅ Reduced packing time

  • ✅ Lower packaging volume and shipping cost

  • ✅ Easier unboxing for the end customer

🧠 Customizable & Scalable

We specialize in tailor-made protective packaging solutions, combining honeycomb cardboard with corrugated materials to create integrated packaging kits — including:

  • Buffers

  • Inserts

  • Corner protectors

  • Full thermal boxes

  • Pallet-sized honeycomb structures

Whether you’re shipping delicate food products or high-end retail items, we can provide customized structural designs that protect both your product and your brand.


📋 FAQ: Honeycomb Insulated Packaging

Q1: Is honeycomb insulation suitable for frozen seafood?
Absolutely. It helps maintain frozen conditions throughout the cold chain and reduces risk of thawing.

Q2: Can it replace Styrofoam boxes completely?
Yes. For most food applications, our paper-based thermal liner can fully replace EPS foam boxes.

Q3: How is the insulation tested?
We conduct tests including drop, compression, absorption, and stacking simulation, ensuring performance in real-world logistics scenarios.

Q4: Is it easy for customers to recycle after use?
Yes. The entire packaging is paper-based and can be placed into standard curbside cardboard recycling bins.

Q5: Is this solution customizable?
Yes. We offer custom box sizes, insert thicknesses, and branding options on request.


📞 Want to Learn More or Request Samples?

If you’re looking to upgrade your packaging to an eco-friendly, efficient, and branded insulation solution, contact us today for more details or to request samples.